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The products are limited
The products are limited
As a leading bearing manufacturer in China, TFL-bearings is committed to providing high-quality bearings for wind turbine applications. This section will explore various aspects of wind turbine bearings, including their classification, applications, selection factors, and important safety considerations.
TFL manufactures bearings for a variety of wind energy applications. All of our bearings are carefully designed to provide the high reliability and optimum performance essential to support the function of wind turbine installations' gears, generators, and blades. They are manufactured to withstand the variable loads, high torques, and high speeds found in wind turbines.
The wind power conditions are harsh, and the reliability of the bearings is high, so the wind power bearings have a higher technical complexity than other applications.
Taking the double-fed wind turbine as an example, the wind power bearings are mainly divided into two categories: pitch and yaw bearings and drive train bearings (main shaft, gearbox, and motor bearings). ), 1 yaw bearing, 3 pitch bearings, 1 set of generator bearings, and 1 gearbox bearings. For example, spherical roller bearings, single/dual row large diameter tapered roller bearings, cylindrical roller bearings are used for main shaft and gearbox bearings and rotary pivot bearings for yaw and pitch.
| Wind Power Spindle Bearings | Yaw Bearings | Pitch Bearings | Gearbox Bearings | Generator bearings | |
| Bearing use type | Spherical roller shaft mainly, partly using double-row tapered roller bearings. | Double-row ball bearings dominate | Double-row ball bearings are the main bearings; some independent pitchers use three-row cylindrical roller bearings. | Ball bearings, cylindrical roller bearings | Many types include ball bearings, cylindrical, tapered, spherical roller bearings, etc. |
| Main function | Support spindle, carry axial, radial load and torque, transfer torque to speed increaser. | Connecting the nacelle and the tower, tracking the change of wind direction to ensure the maximum power generation | Located between the blade and the hub, adjusting the angle of the blade against the wind to make it reach the best condition. | Operate with a gearbox, with functions of transferring motion, torque, and variable speed. | Cooperate with generator structure operation, support shaft, and shaft parts, and maintain shaft rotation accuracy. |
The key technologies of wind power bearings are embodied in design, materials, anti-corrosion, and sealing. The key technologies of wind power bearings are mainly embodied in the design, materials, anti-corrosion, sealing, etc. The main shaft and gearbox bearings need to be processed with high precision. Bearings must also carry out high-precision machining; yaw and pitch bearings must solve the clearance design and grinding processing raceway technology.
Selecting the right wind turbine bearings ensures reliable and efficient operation. When choosing bearings for wind turbines, several factors must be considered. Firstly, load capacity is paramount as wind turbines are subjected to significant forces and moments. Bearings with high load capacity can withstand these forces without compromising performance. Reliability is another critical factor, as wind turbines are often installed in remote locations, making maintenance challenging. Choosing bearings from reputable manufacturers like TFL-bearings ensures long-lasting performance and reduces the risk of unexpected failures. Lubrication requirements, maintenance needs, and the ability to operate in harsh environmental conditions are also essential factors to consider when selecting wind turbine bearings.
A.:Wind turbine bearings have a very long service life, usually over 20 years if properly maintained. However, operating conditions, maintenance practices, and bearing quality can affect their lives.
A: Common problems include lubrication, bearing fatigue, contamination, and improper installation. Regular maintenance and monitoring can identify and solve these problems promptly.
A: Yes, TFL-bearings offers customized solutions to meet specific requirements. Our engineers can work with you to design and manufacture the right bearing for your wind turbine application.
A: Yes, wind turbine bearings are designed to withstand the challenging conditions of the offshore environment. They are carefully designed to resist corrosion, withstand higher loads and withstand harsh weather conditions.
A: High-quality wind turbine bearings minimize friction, which reduces energy loss and improves overall energy efficiency. By choosing reliable bearings, you can maximize the output of your wind turbine and optimize clean energy generation.